
P a g e 5 4 • D R I - S T E E M D e s i g n G u i d e
D R I - S T E E M D e s i g n G u i d e • P a g e 5 5
and dilutes the mineral concentration in the tank water while
causing a minimal reduction in steam output. Surface skimming
systems produce a negligible interruption to steam output because
heaters remain on during skimming, and because tanks that are
regularly skimmed require minimal or no tank draining and
flushing. Draining and flushing a tank causes steam output to
stop for the entire drain duration, which in some systems can be
as long as 60 minutes. All DRI-STEEM skim durations are user-
adjustable, allowing operators to change the length of time the tank
skims, as well as the frequency, often eliminating drain and flush
requirements.
Energy modulation also key to maintaining consistent RH
The other key mechanical aspect of maintaining RH output within
a specified range is to provide consistent energy to the heating
components. There are two ways to modulate energy delivery to
an isothermal humidifier: full, analog modulation, such as with
a steam or gas valve, or on-off modulation such as with a time-
proportioning electric element system.
Valve systems falter at low end
Steam valves, such as those used in a steam-to-steam humidification
system, modulate steam flow to heat exchangers in direct
proportion to demand signals. Theoretically, if the system demand
is 25%, the valve opens 25%. However, steam delivery is part of a
mechanical system that includes a boiler, valve, actuator, and steam
trap. So while in theory it would seem that a valve system would
provide the most directly responsive energy metering, it does not
due to mechanical limitations of the system’s components.
To provide peak performance, steam valves require supply steam
to be at a consistent pressure. Supply steam can be controlled with
a pressure reducing valve, which converts an inconsistent supply
pressure to a steady, lower pressure, eliminating one source for
steam fluctuation. Steam pressures may drop when a bucket steam
trap empties, reducing steam output. But the main issue with
valves is low-end controllability. If very tight RH control is essential
with a steam valve system, specify a valve with a high turndown
ratio (50:1).
Systems using gas valves cannot burn efficiently when demand
is low. This is why many gas valve systems switch to on-off
modulating control below a certain demand point. For example,
a gas system may be fully modulating until demand reaches 25%,
Output control basics
On-off control
On-off control is the simplest control scheme
and does exactly what its name implies: the
output device turns fully on, then fully off.
Residential furnaces and air conditioners
often use this type of control.
In a humidification system, an on-off
humidistat has a differential between the
on and off switch points. The differential is
established at a range sufficient to prevent
output short cycling. In other words, the
humidity level has to fall a little below
set point before the humidistat closes and
energizes the humidifier. Once the humidifier
is energized, the humidistat stays closed
until the humidity is a little above set
point. This creates an operating range that
prevents the humidifier from running for
very short periods of time.
Modulating demand signal control
With modulating demand signal control,
a modulating humidistat or a building
management system sends a signal to the
humidifier, which then produces a directly
proportional output. For example, if a
humidistat operating between 4 mA and
20 mA sends a 4 mA signal, the humidifier
produces no output. A 12 mA signal causes
the humidifier to operate at 50% of capacity,
and a 20 mA signal causes the humidifier
to run at 100% capacity. Humidity set point
is adjusted at the humidistat from within a
building management system, or by using
the humidifier controller keypad.
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